EVA Interlayer for PDLC Smart Glass
INNO-LGI-E-OT-PDLC
Specifications
1、Transparency Grade: OT （Optical Transparency）
2、Product Thickness: 0.38mm - 0.76mm
3、Length: 50m - 100m
4、Width: 600mm - 2600mm
5、0.38mm Standard Weight: 360g/m²
6、Material: Ethylene-vinyl acetate copolymer, no recycled content
7、Sales Method: Factory direct sales
8、Customizable:UV blocking in the 360~390 nm wavelength range
Main Characteristics and Features
1、High transparency, low attenuation value, effectively guarantee the transmittance of smart glass, and have stable sunlight control body.
2、Extremely high bonding strength to glass and PDLC, which not only improves the safety of glass breakage and the ability of fragment retention, but also 3、effectively ensures the structural integrity of the finished smart glass and no delamination phenomenon.
3、UV Blocking Rate Greater Than 99%: Effectively protects the liquid crystals in PDLC from UV damage, extending the lifespan of smart glass.
4、Low yellowing index ensures that the smart glass does not undergo obvious yellowing phenomenon in the late stage of use and continues to maintain its beauty.
5、High strength, high hardness, strong weather resistance, low water absorption, effective protection of the PDLC film, effectively ensuring the overall service life of the smart glass.
1、Transparency Grade: OT （Optical Transparency）
2、Product Thickness: 0.38mm - 0.76mm
3、Length: 50m - 100m
4、Width: 600mm - 2600mm
5、0.38mm Standard Weight: 360g/m²
6、Material: Ethylene-vinyl acetate copolymer, no recycled content
7、Sales Method: Factory direct sales
8、Customizable:UV blocking in the 360~390 nm wavelength range
Main Characteristics and Features
1、High transparency, low attenuation value, effectively guarantee the transmittance of smart glass, and have stable sunlight control body.
2、Extremely high bonding strength to glass and PDLC, which not only improves the safety of glass breakage and the ability of fragment retention, but also 3、effectively ensures the structural integrity of the finished smart glass and no delamination phenomenon.
3、UV Blocking Rate Greater Than 99%: Effectively protects the liquid crystals in PDLC from UV damage, extending the lifespan of smart glass.
4、Low yellowing index ensures that the smart glass does not undergo obvious yellowing phenomenon in the late stage of use and continues to maintain its beauty.
5、High strength, high hardness, strong weather resistance, low water absorption, effective protection of the PDLC film, effectively ensuring the overall service life of the smart glass.
Quantity:
EVA-PDLC-OT Smart Glass Specialized EVA Interlayer
Smart PDLC film glass is a new type of photoelectric glass that becomes transparent when powered on and opaque when powered off. It is widely used in office partition glass, hotel shower room partitions, control room glass, car sunroofs, and car smart skylights. This glass provides the transparency of glass along with the privacy of opacity when powered off, achieving dual functionality. It effectively replaces easily damaged shading devices such as electric blinds and electric curtains, making it a favored choice among designers for its practicality and innovative features. Switchable glass EVA film(EVA-PDLC-OT) is specifically developed for manufacturing laminated smart glass, providing long-lasting support for its optical and durability performance.
I. Company Profile
LMGL is an integrated sales department with a family development of 30 years in the glass industry, holding numerous partnerships. The company invests in and specializes in the production of interlayer materials for laminated glass including EVA, BISN PVB, and ionoplast interlayer film IPL. It also owns specialty glass processing factories like Haojing Group, and equipment manufacturers like Hanneng, which produces tempered furnaces and high-pressure autoclaves. As an integrated supplier for the glass industry chain and corresponding auxiliary materials industry, our products encompass investment estimation, factory design, equipment procurement, technical support, and material supply. Our goal is to provide customers with professional implementation of deep glass processing projects, technical guidance, and services, striving to be a loyal partner to our clients.
II. Key Component Product Features
Component: Ethylene-Vinyl Acetate Copolymer
Overview: This product is mainly made of imported ethylene-vinyl acetate copolymer, as well as various high-quality additives and modifiers. The laminated glass produced with it has high strength, excellent impact resistance, and disaster resistance, suitable for outdoor harsh environments such as curtain walls, automotive glass, and building ceiling glass.
Features:
- High transparency, low attenuation value, effectively guarantee the transmittance of smart glass, and have stable sunlight control body.
- Extremely high bonding strength to glass and PDLC, which not only improves the safety of glass breakage and the ability of fragment retention, but also effectively ensures the structural integrity of the finished smart glass and no delamination phenomenon.
- UV Blocking Rate Greater Than 99%: Effectively protects the liquid crystals in PDLC from UV damage, extending the lifespan of smart glass.
- Low yellowing index ensures that the smart glass does not undergo obvious yellowing phenomenon in the late stage of use and continues to maintain its beauty.
- High strength, high hardness, strong weather resistance, low water absorption, effective protection of the PDLC film, effectively ensuring the overall service life of the smart glass.
III. Recommended Applications
Architectural Sector:
- Office Partitions/Office Partition Glass:Privacy glass film,used for internal office partitions, allowing adjustable transparency to provide privacy protection and flexible transitions between private and open spaces.
- Meeting Rooms: Applied to meeting room walls or windows, providing privacy protection and enhancing the multifunctionality of the space.
- Exterior Windows: Used in building exterior windows, allowing transparency adjustment based on sunlight intensity to enhance energy efficiency and comfort.
Residential Sector:
- Hotel Partition Glass/Bathrooms and Toilets: Used for partition glass in bathrooms and toilets, providing privacy protection when needed.
- Windows and Balconies: Applied to home windows and balconies, allowing transparency adjustment to protect privacy and regulate indoor light.
Medical Sector:
- Operating Rooms and Ward Partitions: Electrochromic Glass,used for partitions in operating rooms and wards, providing privacy protection when needed and facilitating the work of doctors and nurses.
- Examination Rooms: Applied to examination rooms to protect patient privacy and enhance the flexibility of the medical environment.
Commercial Sector:
- Shopping Malls and Showrooms: Used for windows and partitions in shopping malls and showrooms, allowing adjustable transparency to enhance display effects.
- Hotels: Applied to glass partitions in hotel rooms and public areas, providing privacy protection and enhancing the multifunctionality of the space.
Automotive and Transportation:
- Car Windows/Smart Glass for Car Sunroofs: Used in luxury car windows, allowing transparency adjustment to provide privacy protection and enhance passenger comfort.
- Public Transportation: Applied to windows and partitions in public transportation vehicles, providing privacy protection and enhancing passenger experience.
Education and Training:
- Classrooms and Training Rooms: Used for partitions in classrooms and training rooms, providing privacy protection when needed and enhancing the flexibility of the teaching environment.
Security and Safety:
- Banks and Insurance Companies: Used for partitions and counter glass in banks and insurance companies, providing privacy protection and enhancing security.
- Government Agencies and Military Facilities: Applied to windows and partitions in government agencies and military facilities, providing privacy protection and security assurance.
IV. Product Specifications
| Model | Thickness (mm) | Width (mm) | Roll Length (m) | Packaging Specifications |
|---|---|---|---|---|
| EVA-PDLC-OT380 | 0.38 | Up to 2600 | 100 | Vacuum bag + shockproof film + composite kraft paper (Optional extra plywood case) |
| EVA-PDLC-OT760 | 0.76 | Up to 2600 | 50 |
V. Product Performance Parameters
| Test item | Test method | EPD-PL |
|---|---|---|
| VL Transmittance | ISO 14782 | >91% |
| Haze | T/ZBH 013-2019 | <0.15% |
| UV blocked rate | 280-380nm | >99% |
| Tensile strength | ISO 527-3 | >13MPa |
| Adhesion with glass | ISO-8510 | >70N/cm |
| Elongation at break | ISO527-3 | ≥800% |
| Cross-linking rate | T/ZBH 013-2019 | >85% |
| Water absorption | ASTM D570 | ≤0.1% |
| High temperature test 4hrs 100℃ | EN 14449/EN1SO12543 | No visible change |
| Humidity resistance 85℃ 85%RH 1000hrs | ENISO12543 | Haze appeared just 2.5cm from the edge without bubbles or delamination |
| UV radiation test UVA340 60℃ 65%RH 2000hrs | EN14449/EN572 | Yellowing index: Δ<1 |
| Pendulum test (height: 1200mm) | EN14449/EN 12600 | Qualified |
| Ball impact peeling resistance (height: 4m) | GB-15763.3-2009 | Qualified |
Note:the information and relevant data listed in this article are established in the laboratory of the company's technical department,and their contents are correct based on the truth. However, we will not make any statement or guarantee on the integrity or accuracy of the listed information and data.We provide the content of this article on the condition that it is for the user's reference only,and before using it,decide whether the information and data are suitable for their own purpose of use.In no event shall we be liable or liable for damages of any nature whatsoever arising out of the use of or reliance on the content of this document or the products mentioned herein.
VI. Product Shelf Life
12 months
VII. Key Points and Notes for Processing Technology
Preparation work before laminating
- Clean and thoroughly dry the glass, ensuring there are no particles, dust, or oil stains on the glass surface, and prepare EVA film and other intermediate materials.
- After the glass has been placed into the silicon bag, switch on the vacuum pump for 3-5 minutes until the vacuum reaches -0.1MPa (-100KPa), then close the furnace door and start heating.
Parameter settings
| First segment | Second segment | Full vacuum retention | Outgoing temperature |
|---|---|---|---|
| 60°C—20mins | 120°C—80mins | -0.1MPa | <50°C |
The above temperatures refer to the surface temperature of the glass. These laminating parameters are suitable for laminated glass structures of 5mm+0.38EVA+5mm. Specific adjustments should be made according to differences in laminating equipment, temperature and humidity differences, glass thickness differences, and intermediate material differences.
Processing Notes
- Before using EVA interlayer film, fully understand the product introduction provided by our company and choose the appropriate product type according to the specific application area.
- According to the laminating temperature, process, and heating time provided by our company, produce glass samples (with an area not less than 0.5m²), and conduct quality and color phase inspections on the samples to confirm compliance with quality requirements before mass production.
- When using EVA interlayer film to produce other laminated glass products, understand the physical and chemical properties of the adhesive materials, conduct relevant verification tests before mass use to ensure that the interlayer film does not have adverse reactions with the adhesive materials (including but not limited to delamination, bubbles, whitening, discoloration, yellowing, fading, etc.).
- Applicable materials include but are not limited to the following categories:
- Inorganic materials (glass, marble, ceramics, metals, etc.) and their printed products.
- Organic materials (PMMA, PC, PET, PVC, etc.) and their printed products.
- Other intermediate materials (silk, cotton cloth, paper, honeycomb panels, etc.) and their printed products.
- When installing laminated glass, if silicone sealant, structural adhesive, and other sealing materials are needed, ensure their compatibility with EVA interlayer film. Some sealing materials may have adverse reactions with the interlayer film, causing delamination, foaming, or blackening of the laminated glass periphery. Chemical detergents may also have adverse reactions with EVA interlayer film.
VIII. Storage and Transportation
- Temperature below 25°C, humidity below 50%.
- Avoid direct sunlight, waterproof, moisture-proof, keep away from heat sources, and do not squeeze.
- Unused film should be properly stored. It is recommended to make glass samples with an area not less than 0.5m² before next use to confirm the product quality.
- After unpacking, pay attention to dustproof and moisture-proof, and use it up within 3 months.
